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Full steel drum generation line
Merchandise description
I. Uncooked components usage/generation potential
| Plate thickness (mm) | Finihed drums (pcs/T) | Creation potential (kg/computer) | |
| 1.2 | 41 | 21.5 | |
| 1.0B | Up and base handles 1.2 | 47 | 19 |
| Drum physique 1. | |||
| 1. | 50 | eighteen | |
| 0.9B | Up and base covers 1. | 54 | 16.8 |
| Drum entire body .9 | |||
| 0.9 | fifty six | 16.2 | |
| .eight | 97 | 10.28 | |
II. Comprehensive steel drum production facilities
A. Entrance section gear
1. Decolier
2. Hydraulic Up-coiling device
3. Hydraulic supporter
4. Aspect deviation rectifying unit
five. Sizing & flattening device
6. Slicing machine – for drum human body
seven. Chopping device – for squander sheet
eight. Arch shape guiding device
nine. Stac ept vehicle
ten. Hydraulic technique
eleven. Electrical management program
twelve. Leading & Base protect conveyor unit
one.Hydraulic Up-Coiling Device
a) Up-Coiling Assistance System is for storing steel coil and facillitate Materials Feed Trolley for delivering material.
b) Content Feed Trolley is used for carry metal coil.. It is operated with hydraulic system to press cylinder for
reciprocating linear motion and equipment box to supply steel coil in parallel to the heart of uncoiling unit so as to
assure the repairing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electricity: 5.0KW
d)Uncoiler capacity: 10t
e)Inside of diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Equipment dimension: 3900x1500x1940(mm), Total bodyweight: 5T
three.Sizing &Flattening Device
Short introduction:7 rollers doing work,servo automated sizing,worm and equipment change the leveled plate thickness.
Function:The clearances of up and down rollers can be adjusted by the upper hand-wheel although determine can be shown by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change.
Main technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
4. Slicing Machine
Perform: Cut the leveled steel plate into drum body.
Primary technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor power: 3.0KW
d)Cutting capability:≤20 moments/min
e)Device measurement:1800x950x1500(mm),Complete fat: 3T
5.Hydraulic Station
Purpose:Supply oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn device to make confident stably working.
Main technics:
a)Motor electrical power:7.5KW
b)Device dimensions:800x800x1500(mm),Complete excess weight: .5T
6.Electric Management Program
Purpose: Handle the decoiler,flattening equipment and other front section equipments doing work.
B. Protect tools
1. Prime & Bottom cover mould
2. Double loc ept mould
3. 63T urgent machine
4. 160T urgent device
five. Pre-coiling & Gluing equipment
one. Prime & Bottom include mould
Quick introduction:Outfitted with two sets of 160T pressing equipment
Operate: Punching the base include
Principal technics:
a)Motor electricity:18.5KW
b)Wor ept potential:5-26 pcs/min
c)Equipment dimension:2185x1420x3070(mm),Whole weight: fourteen.5T
2.Drum Injection Mould
Brief introduction: Equipped with one set of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the bottom include.
Machine dimensions: 710x480x300(mm)
Total weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom include.
Equipment dimensions: 710x480x300(mm)
Overall bodyweight: .5T
Major technics:
a)Motor electrical power: 11KW
b)Device dimension :1800x1232x2550(mm)
c)Complete fat: 5.5T
three.Pre-Coiling & Gluing Machine
Brief introduction: Pre-coiling device for the bottom include, cylinder drive the cam to function, automated glue- spaying technique.It has rewards of protection,stablity, smooth edging.
Main technics:
a)Machine size:1600x1400x1350(mm)
b)Total bodyweight: 4.5T
C. Center section tools
one. Stac ept table
2. Circle-rolling machine
3. Seam welding device
4. Edging & Beading equipment
5. Corrugation (W Rib) equipment
six. Edge-curling machine
seven. Express gadget
8. Electric powered control system
9. Leakage chec ept device
one.Circle-rolling Equipment
Limited introduction:3 rollers working.
Major technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor electricity:1.5KW
e)Device measurement:2200x750x1300(mm),Total fat: 1.5T
two.Seaming Machine(BH-a hundred and fifty-5Z)
Brief instruction:This automatic seaming equipment dismisses the location welding method,it is our freshly developed drum seaming equipment.All of elements adopts domestic outstanding uncooked materials,cupreous welding rollers.
Main technics:
a)Welding Equipment capacity:150KVA
b)Driving type: pneumatic
c)Existing: alternating recent
d)Frequency variety: high frequency
e)Wor ept idea : contravariant
3.Edging&Beading Machine
Short introduction:controlled by PLC,hydraulic generate
Principal technics:
a)Beading height:≤14mm
b)Drum top:894-905(mm)
c)Hydraulic system strain:8Mpa
d)Air pressure:.1Mpa
e)Equipment measurement:3700x700x1600(mm),Total weight: 5T
Hydraulic Station:
Main technics:
a) Equipment dimensions: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor energy: 22KW
4.Corrugation (W rib) Equipment
Limited introduction:controlled by PLC,hydraulic push
Main technics:
a)Corrugating peak:≤3mm
b)W rib peak:≤9mm
c)Drum height:884-895(mm)
d)W rib place:280mm
e)Motor power:11KW
f)Machine size:4500x650x2100(mm),Whole excess weight: 7T
Hydraulic station:
a)Device dimension:1800x860x1700(mm)
b)Overall bodyweight: 1T
c)Motor power: 7.5KW
5.Edge-Curling Equipment
Quick introduction:controlled by PLC,hydraulic drive,7 layers edge curling.
Main technics:
a)Drum height:886-897(mm)
b)Motor electricity:45KW
c)Machine dimension:4800x1300x2200(mm),Overall bodyweight: 13T
Hydraulic station:
a)Equipment dimensions:1800x860x1700(mm)
b)Overall fat: 1T
c)Motor electricity: 7.5KW
six. Leakage Chec ept Machine
Quick introduction:Handbook/automated control,pneuma lock.
Major technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum top:886-897(mm)
c)Pressure:.03Mpa
d) Device size:2530x700x1100(mm),Complete bodyweight: 2T
7.Multi-part Express Gadget
Quick introduction:Express the drum entire body to be edged,beaded,Corrugated W rib bolstered and sealed bottom include with PLC managing.
Primary technics:
a) Motor electricity:4.0KW
b) Machine dimensions:11000x2100x1000(mm)
c) Overall bodyweight: 3T
D. Rear part equipment
1. Front part trans-line
two. Degreasing & Phosphorization room
3. Washing & Drying area
four. Overturn gear
5. Portray space
six. Front drum-separation equipment
seven. Drying area after portray
8. Bck drum separation equipment
9. Air cooling method
ten. Rear section trans-line
11. Electric control program
one. Degreasing & Phosphorization Space
Short introduction: This component is used to transportation the drums,managed by PLC, adopts spraying unit to automated clean the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts outstanding steel, inwalls are manufactured of 1mm steel plate.
Main technics:
a)Equipment dimensions:36000x2110x2060(mm)
b)Total weight: 30T
2. Washing & Drying Place
Limited introduction:Drying the water on the surface area of the drum, controlled by PLC.The entire device adopts fuel heating gadgets.Fan is put in on the best of the area, so that hot and cycling wind can be produced to pace up the drying.
Main technics:
a) Motor energy:25KW
b) Equipment size:20000x1920x3600(mm)
c) Whole excess weight: 25T
3.Painting Room(double colors)
Function: The conveyor device is controlled by PLC, rotating table make the drums intently, portray program paint the drums in & outside with the spray gun. One color or different can be alternative. Manner of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Portray products is produced of Chang Jiang.
Major technics:
a) Motor electrical power: 55KW
b) Machine dimension: 7400x4990x3600(mm)
c) Total fat: 15T
4.Front Drum Distributor
Perform: Transportation the drums to the conveyor line of outside the house painting&stiffening space, the cylinder is controlled by PLC.
Primary technics:
a) Motor electrical power: 2.0KW
b) Machine size: 1500x1050x800(mm)
c) Complete weight: 1T
5.Drying Line after Painting
Purpose: The conveyor device is controlled by PLC, adopts fuel heating inwall of the area is geared up with heating tubes. Fan is put in on the leading of the space, so that dry the paint.
Major technics:
a) Motor electricity: 35KW
b) Machine size: 36000x2100x4300(mm)
c) Overall excess weight: 30T
six.Down-drum Roller Trans-line
Function: The device transports the dried drums to the floor.
Major technics:
a) Motor electricity: 1.5KW
b) Machine dimension:2000x900x800(mm)
c) Whole fat: .3T
7.Overturn Equipment
Perform: Change the condition of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Principal technics:
a) Device measurement: 1400x690x850(mm)
b) Complete excess weight: .5T
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