Product Description
Engineering Industrial Machinery Agricultural Chain with Attachment
Product Description
1. Material: Alloy steel & Stainless steel
2. Surface treatment: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
3. Characteristic: Chain plate hole finally passed ball extrusion to ensure maximum fatigue resistance, parts of shot peening treatment makes the chain and the sleeve has a higher fatigue strength.
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Agricultural machine |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, best service, competitive price, fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
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Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy/Carbon Steel |
|---|---|
| Sample: | for Free |
| Transport Package: | Plastic Bag+Carton Box+Plywood Case |
| Specification: | S55K1, S62A2K1 |
| Trademark: | made-to-order |
| Origin: | China |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the limitations of using engineering chains in certain applications?
While engineering chains are versatile and widely used in various industries, they do have some limitations that should be considered when selecting them for specific applications:
- Speed Limitations: Engineering chains have a maximum recommended speed limit. High-speed applications may require specialized high-speed chains that are designed to reduce vibration and noise and maintain reliable performance at elevated speeds.
- Temperature Sensitivity: Extreme temperatures can affect the performance of engineering chains. In high-temperature environments, chains may experience accelerated wear and reduced strength. Similarly, in cryogenic conditions, the chain’s materials may become brittle and prone to breakage.
- Chemical Exposure: Exposure to corrosive chemicals or harsh environments can lead to chain degradation. Engineering chains used in such conditions should be made from materials that offer corrosion resistance or be appropriately coated to withstand chemical exposure.
- Shock Loads: While engineering chains can handle moderate shock loads and impact forces, excessive or sudden shock loads can cause chain failure. In applications with significant shock loads, additional measures such as shock-absorbing devices may be required.
- Maintenance Requirements: Engineering chains require regular maintenance, including proper lubrication and periodic inspection for wear and damage. Failure to maintain the chains can result in premature wear and unexpected failures.
- Alignment: Engineering chains may not perform optimally in applications with misaligned sprockets. Proper alignment is essential to ensure smooth operation and prevent excessive wear.
- Environmental Contaminants: Dust, dirt, and debris in certain environments, such as construction sites or agricultural fields, can accumulate on the chain and sprockets, leading to accelerated wear and reduced chain life.
- Load Capacity: While engineering chains have excellent load-carrying capabilities, applications with extremely high loads may require customized or heavy-duty chains to meet the specific requirements.
Understanding the limitations of engineering chains allows engineers and designers to make informed decisions when selecting the most suitable chain type for their applications. By considering factors like speed, temperature, chemical exposure, shock loads, and maintenance requirements, one can ensure the reliable and efficient performance of engineering chains in various industrial settings.
What are the benefits of using an engineering chain over other power transmission methods?
Engineering chains offer several advantages over other power transmission methods, making them a preferred choice in various industrial applications:
- High Strength: Engineering chains are designed to handle heavy loads and high torque, making them suitable for demanding applications that require robust and reliable power transmission.
- Wide Range of Sizes: These chains are available in a wide range of sizes and configurations, allowing for flexibility in design and accommodating various application requirements.
- Durable and Long-Lasting: When properly maintained, engineering chains have a long service life, reducing the need for frequent replacements and minimizing downtime in industrial operations.
- Adaptable to Harsh Environments: Engineering chains are capable of operating in harsh conditions, including dusty, dirty, or corrosive environments, without compromising their performance.
- Shock Load Resistance: The design of engineering chains allows them to handle sudden impact forces and shock loads, which can occur in certain industrial processes.
- Cost-Effective: Engineering chains often provide a cost-effective solution for power transmission compared to other methods, especially in high-load applications.
- Simple Installation: With proper alignment and tensioning, engineering chains are relatively easy to install, reducing installation time and labor costs.
- Bi-Directional Power Transmission: Engineering chains can transmit power in both forward and reverse directions, making them suitable for applications requiring bidirectional motion.
- Low Maintenance: Regular maintenance, such as lubrication and inspection, can keep engineering chains in good working condition, reducing overall maintenance costs.
- Reduction of Noise and Vibration: When adequately lubricated and aligned, engineering chains can operate quietly and with minimal vibration, contributing to a more comfortable and safer working environment.
Despite their many advantages, it’s essential to consider the specific requirements of each application before selecting an engineering chain. Factors such as load capacity, speed, environmental conditions, and space constraints should be taken into account to ensure the chain’s optimal performance and longevity.
In summary, engineering chains are a versatile and reliable power transmission method, offering a range of benefits that make them well-suited for use in various industrial settings.
How does an engineering chain differ from a standard roller chain?
Engineering chains and standard roller chains share similarities in terms of their basic design, consisting of interconnected links that engage with sprockets for power transmission. However, there are key differences between the two types of chains:
- Application: Standard roller chains, also known as transmission chains, are primarily used for power transmission in industrial applications. They are commonly found in machinery, automotive, and other power transmission systems. On the other hand, engineering chains have a broader range of applications and are specifically designed for various industrial uses beyond pure power transmission.
- Design and Construction: Engineering chains are available in different configurations and materials to meet specific industrial needs. They come in various types like drag chains, apron chains, leaf chains, and more, each tailored for a particular application, such as material handling, lifting, or conveying. Standard roller chains have a more standardized design with cylindrical rollers, providing smooth motion in power transmission applications.
- Attachments: Engineering chains often feature attachments or extended pins that allow for the connection of specialized components or accessories. These attachments can be used for carrying loads, attaching products, or facilitating specific tasks in industrial processes. Standard roller chains, on the other hand, typically do not come with attachments.
- Load Capacity: Engineering chains are designed to handle a wide range of loads, including heavy loads, abrasive materials, and harsh environmental conditions. They are built to withstand the demands of rugged industrial settings. Standard roller chains are suitable for general power transmission applications and may not be as robust as engineering chains in challenging environments.
- Specialty Chains: Engineering chains include various specialty chains that cater to specific industries and applications, such as mining, agriculture, escalators, and more. Standard roller chains do not have the same diversity of specialized variants.
In summary, engineering chains are more versatile and adaptable, tailored to a broader range of industrial applications beyond power transmission. They offer a wider variety of designs, materials, and attachments to suit specific needs, making them suitable for demanding and specialized tasks in various industries.
editor by CX 2024-05-13
China Good quality Factory spine agricultural machinery engineering industrial transmission conveyor chain
Product Description
Factory spine agricultural machinery engineering industrial transmission conveyor chain
Product introduction
| Material | Carbon steel ,Stainless steel etc. |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
The chain can be divided into short pitch precision roller chain, short pitch precision roller chain, heavy duty transmission curved roller chain, cement machinery chain, plate chain; high strength chain high strength chain rigging series, professional use in the machine, transportation, engineering support, manufacturing support, production line supporting and special environment supporting use.
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used for power transmission in automotive applications?
Yes, engineering chains can be used for power transmission in automotive applications. They are commonly employed in various automotive systems that require reliable and efficient power transfer. Here are some automotive applications where engineering chains are used:
- Timing Chains: In internal combustion engines, timing chains are critical for synchronizing the camshaft and crankshaft’s rotation. They ensure that the engine’s valves open and close at the precise time, optimizing engine performance and fuel efficiency.
- Drive Chains: Engineering chains are used in automotive drive systems, especially in older vehicles or specific applications where a chain drive is preferred over a belt or gear drive. Drive chains can be found in various components, such as transfer cases, rear-wheel-drive systems, and motorcycle drives.
- Steering System: In some automotive steering systems, engineering chains are used to transmit the rotational force from the steering wheel to the steering rack or gearbox, enabling vehicle control.
- Transfer Cases: In four-wheel-drive and all-wheel-drive systems, engineering chains are utilized in transfer cases to distribute power between the front and rear axles, allowing for better traction and handling on various terrains.
- Suspension Systems: Some automotive suspension systems incorporate engineering chains to support components like torsion bars or assist in adjusting suspension height in certain vehicles.
- Exhaust System: In exhaust gas recirculation (EGR) systems, engineering chains may be employed to control the flow of exhaust gases, helping to reduce emissions.
It is important to note that while engineering chains are suitable for certain automotive applications, modern vehicles often utilize other methods of power transmission, such as timing belts and gears, due to their quieter operation and reduced maintenance needs. The choice of power transmission method in automotive applications depends on factors like design requirements, space limitations, cost considerations, and desired performance characteristics.
Can engineering chains be used in marine or underwater applications?
Yes, engineering chains can be used in marine or underwater applications under certain conditions. However, several factors need to be considered to ensure their reliable performance and longevity in such environments:
1. Corrosion Resistance: Marine and underwater environments expose chains to the risk of corrosion due to saltwater exposure. Therefore, it’s crucial to select engineering chains made from corrosion-resistant materials such as stainless steel or special coatings to prevent rust and deterioration.
2. Sealing and Lubrication: Proper sealing and lubrication are essential to protect the chain’s internal components from water ingress and corrosion. Sealed or encapsulated chain designs with suitable lubricants can help maintain smooth operation even in wet conditions.
3. Material Selection: The choice of materials for the chain and sprockets should consider not only corrosion resistance but also the ability to withstand marine environments’ unique challenges, such as exposure to marine organisms, debris, and changing temperatures.
4. Load Capacity: Marine and underwater applications may involve heavy loads, so the engineering chain must be selected based on the specific load requirements to ensure safe and reliable operation.
5. Water Depth and Pressure: The depth of the underwater application and the resulting pressure can affect the chain’s performance. Special considerations may be necessary for deep-sea applications to withstand higher pressures.
6. Environmental Regulations: Depending on the location, there may be specific environmental regulations regarding the materials used in marine applications to prevent pollution and protect marine life.
7. Maintenance and Inspection: Regular maintenance and inspection are critical for identifying and addressing any signs of wear, corrosion, or damage in the engineering chain. Timely maintenance can extend the chain’s lifespan and ensure safe operation.
Overall, with proper material selection, sealing, lubrication, and maintenance, engineering chains can be used effectively in marine or underwater applications, providing reliable power transmission and motion control in these challenging environments.
What is an engineering chain and what are its uses in various industries?
An engineering chain, also known as an industrial chain, is a type of power transmission chain widely used in various industries for transmitting mechanical power between two or more rotating shafts. It consists of a series of interconnected links that form a flexible and durable mechanism capable of handling heavy loads and harsh operating conditions. Here are its uses in different industries:
1. Manufacturing Industry:
In the manufacturing sector, engineering chains are employed in conveyor systems for material handling, assembly lines, and automated production processes. They facilitate the movement of raw materials, workpieces, and finished products efficiently, streamlining production and reducing manual labor.
2. Automotive Industry:
Automotive manufacturing relies heavily on engineering chains for conveying car parts during assembly. From the production of engines to body assembly, these chains ensure a smooth and continuous flow of components through the manufacturing process.
3. Agriculture and Farming:
In the agricultural sector, engineering chains are used in machinery such as tractors and combine harvesters. They facilitate power transmission from the engine to different agricultural implements, enabling various tasks like plowing, seeding, and harvesting.
4. Construction and Mining:
Construction equipment and mining machinery utilize engineering chains for heavy-duty power transmission. These chains are suitable for harsh environments and high-load applications, making them ideal for conveying construction materials and excavating operations.
5. Oil and Gas Industry:
In the oil and gas sector, engineering chains are utilized in drilling rigs and oil extraction equipment. They assist in the rotation of drill bits and the transfer of power within complex drilling systems.
6. Food and Beverage Industry:
Engineering chains find applications in food processing and beverage manufacturing, where they are used in conveyor systems for handling ingredients, packaging, and bottling processes. Specialized food-grade chains are designed to meet strict hygiene standards.
7. Material Handling:
Across various industries, engineering chains are widely employed in material handling systems, including overhead cranes, hoists, and elevators. They ensure smooth and efficient movement of heavy loads in warehouses, distribution centers, and manufacturing facilities.
8. Pulp and Paper Industry:
In the pulp and paper industry, engineering chains are used in paper processing machines, pulp digesters, and paper converting equipment. They contribute to the continuous flow of paper products during manufacturing.
9. Renewable Energy:
In the renewable energy sector, engineering chains are utilized in wind turbines and solar tracking systems. They assist in adjusting the position of solar panels and wind turbine blades to optimize energy capture.
10. Power Generation:
In power plants, engineering chains are used in various equipment, including conveyor systems for transporting fuel and ash, as well as in boiler feed systems and other power generation processes.
11. Water and Wastewater Treatment:
Engineering chains are employed in water treatment plants for sludge dewatering and in wastewater treatment plants for handling sludge and screenings.
12. Textile Industry:
In textile machinery, engineering chains assist in the production process, including spinning, weaving, and fabric handling.
13. Printing Industry:
In printing presses, engineering chains facilitate the smooth movement of paper during the printing process.
14. Packaging Industry:
Engineering chains are utilized in packaging machinery for handling boxes, cartons, and other packaging materials.
Overall, engineering chains are versatile components that play a crucial role in various industries for power transmission and material handling applications. They provide reliability, durability, and efficiency, making them an essential part of modern industrial processes.
editor by CX 2024-05-08
China best OEM High Quality Factory Wa1 & Wa2 & Wk1 & Wk2 Agricultural Machinery Engineering Industrial Transmission Conveyor Roller Chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the signs of wear and when should an engineering chain be replaced?
Identifying signs of wear in an engineering chain is crucial for maintaining the system’s reliability and preventing unexpected failures. Here are some common signs of wear in an engineering chain that indicate it may need replacement:
1. Elongation: Over time, chains can elongate due to wear on the pins and bushings. Measure the chain’s pitch (center-to-center distance between pins) and compare it to the original pitch. If the elongation exceeds the manufacturer’s recommended limit, it’s time to replace the chain.
2. Chain Stretch: Chain stretch occurs when the chain has excessive play or slack when engaged with the sprockets. This can result from elongation and may lead to a loss of accuracy in the system’s operation.
3. Increased Noise: Excessive wear can cause the chain to produce more noise during operation. If you notice a significant increase in chain noise, it may indicate wear or inadequate lubrication.
4. Chain Damage: Inspect the chain for signs of damage, such as bent or broken links, cracked plates, or damaged rollers. Damaged components compromise the chain’s integrity and can lead to failure.
5. Rust and Corrosion: Chains used in corrosive environments may show signs of rust and corrosion. Corroded components can weaken the chain and reduce its load-carrying capacity.
6. Frequent Maintenance and Repairs: If you find yourself frequently performing maintenance and repairs on the chain, it may be an indication that it is nearing the end of its service life.
7. Chain Misalignment: Excessive wear can cause the chain to misalign with the sprockets, leading to uneven wear patterns on the chain components.
8. Loss of Tension: In applications where tension is crucial for proper chain engagement, a loss of tension could indicate wear or elongation.
9. Reduced Performance: If the system’s performance, such as speed or accuracy, is noticeably reduced, it could be due to chain wear affecting the overall functionality.
10. Maintenance Records: Keep detailed records of the chain’s maintenance and service life. Regularly inspect the chain and refer to maintenance records to determine if it has reached its recommended replacement interval.
When you observe any of these signs of wear, it’s important to replace the engineering chain promptly. Continuing to use a worn or damaged chain can lead to unexpected failures, production downtime, and potential damage to other system components. Regular inspections, proper lubrication, and timely replacement will ensure the reliability and longevity of the engineering chain in various industrial applications.
Can engineering chains be used in food processing or packaging industries?
Yes, engineering chains can be used in food processing and packaging industries under certain conditions. However, several considerations must be taken into account to ensure the safe and hygienic use of engineering chains in such applications.
Key factors to consider when using engineering chains in the food industry include:
- Food-Grade Materials: Engineering chains intended for use in food processing and packaging must be made from food-grade materials that meet industry standards for cleanliness and hygiene. Stainless steel chains are commonly used in these applications due to their corrosion resistance and ease of cleaning.
- Design and Construction: The chain design should minimize crevices, pockets, or areas that can trap food particles or contaminants. Smooth surfaces and sealed joints are preferred to facilitate thorough cleaning and prevent bacterial growth.
- Temperature and Chemical Resistance: Engineering chains should be capable of withstanding the temperature ranges and cleaning agents used in food processing facilities without compromising their performance or integrity.
- Lubrication: If lubrication is required, food-grade lubricants must be used to avoid contamination of the food products or packaging materials.
- Cleanability: The chain and its components should be easily accessible for cleaning and sanitation procedures. Quick disassembly and reassembly can also be beneficial for efficient cleaning processes.
- Regulatory Compliance: Compliance with food safety and sanitation regulations is of utmost importance. Engineering chains used in the food industry should meet industry standards and regulations to ensure product safety.
It’s crucial for food processing and packaging companies to work closely with chain suppliers who understand the specific requirements of the industry and offer chains designed and manufactured to meet these standards. Regular maintenance and inspections are essential to detect any signs of wear, damage, or contamination that could compromise the chain’s suitability for food-related applications.
By adhering to these guidelines and best practices, engineering chains can safely and effectively be used in food processing and packaging industries, contributing to the efficient and reliable operation of conveyor systems and other equipment in these critical sectors.
How does an engineering chain differ from a standard roller chain?
Engineering chains and standard roller chains share similarities in terms of their basic design, consisting of interconnected links that engage with sprockets for power transmission. However, there are key differences between the two types of chains:
- Application: Standard roller chains, also known as transmission chains, are primarily used for power transmission in industrial applications. They are commonly found in machinery, automotive, and other power transmission systems. On the other hand, engineering chains have a broader range of applications and are specifically designed for various industrial uses beyond pure power transmission.
- Design and Construction: Engineering chains are available in different configurations and materials to meet specific industrial needs. They come in various types like drag chains, apron chains, leaf chains, and more, each tailored for a particular application, such as material handling, lifting, or conveying. Standard roller chains have a more standardized design with cylindrical rollers, providing smooth motion in power transmission applications.
- Attachments: Engineering chains often feature attachments or extended pins that allow for the connection of specialized components or accessories. These attachments can be used for carrying loads, attaching products, or facilitating specific tasks in industrial processes. Standard roller chains, on the other hand, typically do not come with attachments.
- Load Capacity: Engineering chains are designed to handle a wide range of loads, including heavy loads, abrasive materials, and harsh environmental conditions. They are built to withstand the demands of rugged industrial settings. Standard roller chains are suitable for general power transmission applications and may not be as robust as engineering chains in challenging environments.
- Specialty Chains: Engineering chains include various specialty chains that cater to specific industries and applications, such as mining, agriculture, escalators, and more. Standard roller chains do not have the same diversity of specialized variants.
In summary, engineering chains are more versatile and adaptable, tailored to a broader range of industrial applications beyond power transmission. They offer a wider variety of designs, materials, and attachments to suit specific needs, making them suitable for demanding and specialized tasks in various industries.
editor by CX 2024-04-26
China best Short Pitch Roller Chain Industrial Transmission Chain for Agricultural Machinery Engineering Industrial
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
Contact Information
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
4) OEM/ODM are both available.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the noise and vibration characteristics of engineering chains?
Engineering chains, like other types of roller chains, can produce noise and vibrations during their operation. The noise and vibration characteristics of engineering chains depend on several factors:
- Lubrication: Proper lubrication of the chain can help reduce friction between the chain’s components, leading to smoother operation and lower noise levels.
- Chain Condition: A well-maintained chain with proper tension and minimal wear is likely to produce less noise and vibration compared to a worn or damaged chain.
- Alignment: Proper alignment of the sprockets and the chain is essential to minimize lateral forces, which can contribute to increased noise and vibration.
- Load and Speed: Heavier loads and higher speeds can increase the dynamic forces within the chain, leading to more pronounced noise and vibration.
- Environmental Factors: External factors, such as temperature, humidity, and contaminants, can influence the chain’s noise and vibration characteristics.
Chain noise and vibration can be managed through various measures:
- Chain Design: Some chains are designed with noise reduction features, such as special profile plates or noise-dampening materials.
- Lubrication: Using high-quality and appropriate lubricants can help reduce friction and noise.
- Tensioning: Properly tensioned chains experience less vibration and are less likely to produce noise.
- Maintenance: Regular inspection and maintenance can identify and address any issues that may contribute to increased noise and vibration.
- Isolation: In some applications, adding vibration isolators or dampeners can help reduce the transmission of noise and vibrations to surrounding structures.
It’s important to consider the specific requirements of the application and consult with chain manufacturers or experts to select the most suitable engineering chain and implement noise and vibration mitigation strategies when necessary.
How do engineering chains handle product accumulation and spacing in conveyor systems?
In conveyor systems, product accumulation and spacing are essential considerations to ensure smooth and efficient material handling. Engineering chains play a crucial role in managing product flow and maintaining proper spacing between items. Here’s how they handle these tasks:
1. Accumulation: Engineering chains can be designed with special attachments that allow for product accumulation. These attachments create zones on the conveyor where products can accumulate without interrupting the overall conveyor operation. The accumulation zones are usually equipped with sensors or photo eyes to detect product presence and control the chain’s movement, preventing collisions and jams.
2. Spacing: To achieve proper spacing between products on the conveyor, engineering chains may be equipped with specially designed attachments or guides. These guides ensure that each item is evenly spaced from the one in front of it, preventing product collisions and maintaining a consistent flow. The spacing between products can be adjusted by modifying the length of the conveyor or changing the attachment configuration on the chain.
3. Timing and Synchronization: In automated conveyor systems, engineering chains are often used to synchronize the movement of products. Through precise control and positioning, the chain ensures that items are released at the correct intervals, maintaining the desired spacing and preventing congestion.
4. Low Back Pressure: Engineering chains can be designed with low back pressure accumulation, which allows products to accumulate while maintaining gentle contact with each other. This reduces the risk of damage to delicate or sensitive items and improves overall product handling.
5. Diverter and Merge Solutions: Engineering chains can incorporate diverters and merge units to redirect products to different conveyor lines while maintaining proper spacing. These units efficiently manage product flow and distribution in complex conveyor systems.
6. Customization: Manufacturers can customize engineering chains to suit specific product sizes, weights, and handling requirements. This ensures optimal performance and reduces the risk of jams or disruptions in the conveyor system.
Overall, engineering chains are integral components in conveyor systems, enabling effective product accumulation and spacing. Their precise control, customizability, and synchronization capabilities contribute to the smooth and efficient operation of material handling processes in various industries.
Can engineering chains handle heavy loads and high torque requirements?
Yes, engineering chains are designed to handle heavy loads and high torque requirements, making them well-suited for various industrial applications that demand robust power transmission capabilities. The construction and materials used in engineering chains ensure their ability to withstand the stresses and forces associated with heavy loads and high torque.
Engineering chains are commonly used in heavy machinery, mining equipment, construction machinery, and other applications where substantial power transmission is necessary. Their sturdy design and precise engineering allow them to efficiently transmit power and handle the forces generated during operation.
The load capacity and torque-handling capabilities of engineering chains can vary depending on their design, size, and material. Manufacturers provide technical specifications and load ratings for different engineering chain types, enabling users to select the appropriate chain based on their specific application requirements.
In summary, engineering chains are well-equipped to handle heavy loads and high torque requirements, making them reliable and effective components in industrial systems that demand strength, durability, and efficient power transmission.
editor by CX 2024-04-23
China wholesaler Factory Direct Sales OEM Agricultural Machinery Engineering Industrial Transmission Conveyor Roller Chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
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DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
4) OEM/ODM are both available.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using an engineering chain in construction machinery?
Using an engineering chain in construction machinery offers several benefits due to its robust design, durability, and reliability. Here are some advantages of incorporating engineering chains in construction machinery:
- High Load Capacity: Construction machinery often deals with heavy loads and tough working conditions. Engineering chains are specifically designed to handle high loads, making them well-suited for applications in construction equipment.
- Tough and Durable: Construction sites can be harsh environments with exposure to dust, dirt, and debris. Engineering chains are built to withstand such conditions, ensuring a longer service life and reducing the need for frequent replacements.
- Power Transmission: Engineering chains are excellent for power transmission in construction machinery, transferring torque efficiently from the drive to various components of the equipment, such as wheels, tracks, and conveyors.
- Versatility: Engineering chains are available in various types and sizes, offering versatility in design and application. They can be customized to fit specific construction machinery requirements.
- Reduced Maintenance: Their robust construction and resistance to wear minimize the need for frequent maintenance, leading to reduced downtime and increased productivity on construction sites.
- Shock Absorption: Construction machinery often experiences sudden shocks and impacts. Engineering chains have the ability to absorb shock loads, preventing damage to the equipment and ensuring smooth operation.
- Corrosion Resistance: Some construction sites may have exposure to moisture or corrosive substances. Engineering chains made from corrosion-resistant materials, such as stainless steel, can withstand these conditions and maintain their performance over time.
- Cost-Effective: While engineering chains may have a higher upfront cost compared to standard chains, their long-lasting nature and reduced maintenance requirements make them cost-effective in the long run.
Overall, engineering chains play a vital role in improving the efficiency, reliability, and durability of construction machinery. They contribute to the smooth functioning of various components, ensuring that construction equipment can handle heavy workloads and challenging conditions with ease.
Can engineering chains be used in marine or underwater applications?
Yes, engineering chains can be used in marine or underwater applications under certain conditions. However, several factors need to be considered to ensure their reliable performance and longevity in such environments:
1. Corrosion Resistance: Marine and underwater environments expose chains to the risk of corrosion due to saltwater exposure. Therefore, it’s crucial to select engineering chains made from corrosion-resistant materials such as stainless steel or special coatings to prevent rust and deterioration.
2. Sealing and Lubrication: Proper sealing and lubrication are essential to protect the chain’s internal components from water ingress and corrosion. Sealed or encapsulated chain designs with suitable lubricants can help maintain smooth operation even in wet conditions.
3. Material Selection: The choice of materials for the chain and sprockets should consider not only corrosion resistance but also the ability to withstand marine environments’ unique challenges, such as exposure to marine organisms, debris, and changing temperatures.
4. Load Capacity: Marine and underwater applications may involve heavy loads, so the engineering chain must be selected based on the specific load requirements to ensure safe and reliable operation.
5. Water Depth and Pressure: The depth of the underwater application and the resulting pressure can affect the chain’s performance. Special considerations may be necessary for deep-sea applications to withstand higher pressures.
6. Environmental Regulations: Depending on the location, there may be specific environmental regulations regarding the materials used in marine applications to prevent pollution and protect marine life.
7. Maintenance and Inspection: Regular maintenance and inspection are critical for identifying and addressing any signs of wear, corrosion, or damage in the engineering chain. Timely maintenance can extend the chain’s lifespan and ensure safe operation.
Overall, with proper material selection, sealing, lubrication, and maintenance, engineering chains can be used effectively in marine or underwater applications, providing reliable power transmission and motion control in these challenging environments.
What are the advantages of using an engineering chain in industrial applications?
Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:
- Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
- Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
- Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
- High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
- Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
- Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
- Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
- Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
- Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.
In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.
editor by CX 2024-04-13
China best Engineering Industrial Alloy Material Agricultural Machinery Heavy Duty Stainless Steel Chain
Product Description
Engineering Industrial Alloy Material Agricultural Machinery Heavy Duty Stainless Steel Chain
Product Description
1. Material: Alloy steel & Stainless steel
2. Surface treatment: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
3. Characteristic: Chain plate hole finally passed ball extrusion to ensure maximum fatigue resistance, parts of shot peening treatment makes the chain and the sleeve has a higher fatigue strength.
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Agricultural machine |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, best service, competitive price, fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy/Carbon Steel |
|---|---|
| Sample: | for Free |
| Transport Package: | Plastic Bag+Carton Box+Plywood Case |
| Specification: | S55K1, S62A2K1 |
| Trademark: | made-to-order |
| Origin: | China |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used in overhead or inverted applications?
Yes, engineering chains can be used in both overhead and inverted applications, provided they are properly selected and installed. These types of applications are common in various industries, including material handling, automotive, and food processing. Engineering chains are versatile and well-suited for such applications due to their robust construction, flexibility, and ability to handle heavy loads.
Overhead applications involve suspending the chain from overhead beams or structures, while inverted applications require the chain to run on the underside of the conveyor or equipment. Some factors to consider when using engineering chains in these applications include:
- Corrosion Resistance: For overhead applications in outdoor environments or areas with exposure to moisture, it is essential to use engineering chains made from corrosion-resistant materials, such as stainless steel, to prevent rust and ensure longevity.
- Lubrication: Proper and regular lubrication is crucial for chains in both overhead and inverted applications to reduce friction, wear, and noise levels. Lubrication also helps protect the chain from contaminants and moisture.
- Load Capacity: Ensure that the engineering chain selected has a sufficient load capacity to handle the weight of the conveyed materials or equipment in the application.
- Installation: Proper installation is critical for the smooth operation of the chain in overhead and inverted applications. Correct tensioning and alignment will help prevent premature wear and improve overall performance.
- Chain Speed: Consider the speed at which the chain will be running in the application, as higher speeds may require additional considerations in terms of lubrication and wear.
By taking these factors into account and following the manufacturer’s guidelines for installation, lubrication, and maintenance, engineering chains can be used effectively in overhead and inverted applications. They offer reliable and efficient power transmission and material handling solutions, making them valuable components in a wide range of industrial processes and systems.
Can engineering chains be used for power transmission in conveyor systems?
Yes, engineering chains are commonly used for power transmission in conveyor systems. Conveyor systems are widely employed in various industries for material handling, and they require reliable and efficient power transmission methods to move heavy loads over long distances. Engineering chains are well-suited for these applications due to their robust construction, high load-carrying capacity, and versatility.
Conveyor systems often consist of a series of sprockets and a continuous loop of engineering chain that runs over these sprockets. The chain is driven by a motorized sprocket, and as it moves, it carries the conveyed material along the conveyor’s length. The design of engineering chains ensures smooth engagement with the sprockets, enabling efficient power transmission and precise material handling.
Depending on the specific requirements of the conveyor system, various types of engineering chains can be used. For instance, for applications where cleanliness is crucial, stainless steel chains with self-lubricating properties may be employed. In environments with high corrosion potential, corrosion-resistant coatings on chain components can extend the chain’s lifespan.
Furthermore, engineering chains can be customized to fit different conveyor configurations, allowing for the design of complex conveyor systems that suit specific production processes or spatial limitations.
In summary, engineering chains are an excellent choice for power transmission in conveyor systems due to their durability, load capacity, and adaptability. They ensure smooth and reliable operation, making them indispensable in material handling and conveyor applications across various industries.
Can engineering chains handle heavy loads and high torque requirements?
Yes, engineering chains are designed to handle heavy loads and high torque requirements, making them well-suited for various industrial applications that demand robust power transmission capabilities. The construction and materials used in engineering chains ensure their ability to withstand the stresses and forces associated with heavy loads and high torque.
Engineering chains are commonly used in heavy machinery, mining equipment, construction machinery, and other applications where substantial power transmission is necessary. Their sturdy design and precise engineering allow them to efficiently transmit power and handle the forces generated during operation.
The load capacity and torque-handling capabilities of engineering chains can vary depending on their design, size, and material. Manufacturers provide technical specifications and load ratings for different engineering chain types, enabling users to select the appropriate chain based on their specific application requirements.
In summary, engineering chains are well-equipped to handle heavy loads and high torque requirements, making them reliable and effective components in industrial systems that demand strength, durability, and efficient power transmission.
editor by CX 2024-04-12
China factory Factory spine agricultural machinery engineering industrial transmission conveyor chain
Product Description
Factory spine agricultural machinery engineering industrial transmission conveyor chain
Product introduction
| Material | Carbon steel ,Stainless steel etc. |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
The chain can be divided into short pitch precision roller chain, short pitch precision roller chain, heavy duty transmission curved roller chain, cement machinery chain, plate chain; high strength chain high strength chain rigging series, professional use in the machine, transportation, engineering support, manufacturing support, production line supporting and special environment supporting use.
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used in high-temperature environments?
Yes, engineering chains can be used in high-temperature environments, but their performance depends on the type of material they are made of and the specific temperature conditions they are exposed to. Here are some considerations for using engineering chains in high-temperature environments:
- Material Selection: Chains made from heat-resistant materials, such as stainless steel or special alloy steels, are suitable for high-temperature applications. These materials offer increased resistance to heat, oxidation, and corrosion.
- Lubrication: Proper lubrication is critical when using engineering chains in high-temperature environments. High-temperature lubricants that can withstand the specific temperature range are essential to reduce friction and wear between the chain’s components.
- Heat Dissipation: In high-temperature environments, the heat generated by the chain’s operation needs to be dissipated effectively to prevent excessive temperature rise. Adequate ventilation or cooling mechanisms may be required to maintain the chain within a safe operating temperature range.
- Chain Design: Chains intended for high-temperature use may have specific design features that enhance their heat resistance and performance. These design modifications can include heat-resistant coatings, special alloys, or heat-treated components.
- Operating Conditions: The operating conditions, such as the temperature range and the duration of exposure to high temperatures, should be carefully evaluated to ensure the chain’s material and lubrication are suitable for the specific application.
- Inspections and Maintenance: Regular inspections and maintenance are crucial to monitor the chain’s condition and performance in high-temperature environments. Any signs of wear, elongation, or damage should be addressed promptly to prevent potential failures.
When properly selected, lubricated, and maintained, engineering chains made from heat-resistant materials can reliably operate in high-temperature environments. It’s essential to consult with chain manufacturers or experts to determine the most suitable chain type and material for a specific high-temperature application.
How do engineering chains handle product accumulation and spacing in conveyor systems?
In conveyor systems, product accumulation and spacing are essential considerations to ensure smooth and efficient material handling. Engineering chains play a crucial role in managing product flow and maintaining proper spacing between items. Here’s how they handle these tasks:
1. Accumulation: Engineering chains can be designed with special attachments that allow for product accumulation. These attachments create zones on the conveyor where products can accumulate without interrupting the overall conveyor operation. The accumulation zones are usually equipped with sensors or photo eyes to detect product presence and control the chain’s movement, preventing collisions and jams.
2. Spacing: To achieve proper spacing between products on the conveyor, engineering chains may be equipped with specially designed attachments or guides. These guides ensure that each item is evenly spaced from the one in front of it, preventing product collisions and maintaining a consistent flow. The spacing between products can be adjusted by modifying the length of the conveyor or changing the attachment configuration on the chain.
3. Timing and Synchronization: In automated conveyor systems, engineering chains are often used to synchronize the movement of products. Through precise control and positioning, the chain ensures that items are released at the correct intervals, maintaining the desired spacing and preventing congestion.
4. Low Back Pressure: Engineering chains can be designed with low back pressure accumulation, which allows products to accumulate while maintaining gentle contact with each other. This reduces the risk of damage to delicate or sensitive items and improves overall product handling.
5. Diverter and Merge Solutions: Engineering chains can incorporate diverters and merge units to redirect products to different conveyor lines while maintaining proper spacing. These units efficiently manage product flow and distribution in complex conveyor systems.
6. Customization: Manufacturers can customize engineering chains to suit specific product sizes, weights, and handling requirements. This ensures optimal performance and reduces the risk of jams or disruptions in the conveyor system.
Overall, engineering chains are integral components in conveyor systems, enabling effective product accumulation and spacing. Their precise control, customizability, and synchronization capabilities contribute to the smooth and efficient operation of material handling processes in various industries.
What are the advantages of using an engineering chain in industrial applications?
Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:
- Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
- Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
- Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
- High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
- Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
- Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
- Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
- Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
- Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.
In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.
editor by CX 2024-04-11
China best Factory spine agricultural machinery engineering industrial transmission conveyor chain
Product Description
Factory spine agricultural machinery engineering industrial transmission conveyor chain
Product introduction
| Material | Carbon steel ,Stainless steel etc. |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
The chain can be divided into short pitch precision roller chain, short pitch precision roller chain, heavy duty transmission curved roller chain, cement machinery chain, plate chain; high strength chain high strength chain rigging series, professional use in the machine, transportation, engineering support, manufacturing support, production line supporting and special environment supporting use.
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the limitations of using engineering chains in certain applications?
While engineering chains are versatile and widely used in various industries, they do have some limitations that should be considered when selecting them for specific applications:
- Speed Limitations: Engineering chains have a maximum recommended speed limit. High-speed applications may require specialized high-speed chains that are designed to reduce vibration and noise and maintain reliable performance at elevated speeds.
- Temperature Sensitivity: Extreme temperatures can affect the performance of engineering chains. In high-temperature environments, chains may experience accelerated wear and reduced strength. Similarly, in cryogenic conditions, the chain’s materials may become brittle and prone to breakage.
- Chemical Exposure: Exposure to corrosive chemicals or harsh environments can lead to chain degradation. Engineering chains used in such conditions should be made from materials that offer corrosion resistance or be appropriately coated to withstand chemical exposure.
- Shock Loads: While engineering chains can handle moderate shock loads and impact forces, excessive or sudden shock loads can cause chain failure. In applications with significant shock loads, additional measures such as shock-absorbing devices may be required.
- Maintenance Requirements: Engineering chains require regular maintenance, including proper lubrication and periodic inspection for wear and damage. Failure to maintain the chains can result in premature wear and unexpected failures.
- Alignment: Engineering chains may not perform optimally in applications with misaligned sprockets. Proper alignment is essential to ensure smooth operation and prevent excessive wear.
- Environmental Contaminants: Dust, dirt, and debris in certain environments, such as construction sites or agricultural fields, can accumulate on the chain and sprockets, leading to accelerated wear and reduced chain life.
- Load Capacity: While engineering chains have excellent load-carrying capabilities, applications with extremely high loads may require customized or heavy-duty chains to meet the specific requirements.
Understanding the limitations of engineering chains allows engineers and designers to make informed decisions when selecting the most suitable chain type for their applications. By considering factors like speed, temperature, chemical exposure, shock loads, and maintenance requirements, one can ensure the reliable and efficient performance of engineering chains in various industrial settings.
How do engineering chains handle side loads and lateral forces?
Engineering chains are designed to handle side loads and lateral forces effectively, making them suitable for applications where such forces may be present. The ability of engineering chains to handle side loads and lateral forces is primarily influenced by their construction and material properties.
Key factors contributing to the handling of side loads and lateral forces by engineering chains include:
- Chain Design: Engineering chains are often constructed with solid bushings and rollers that provide smooth articulation between the chain links. This design minimizes friction and wear, allowing the chain to better accommodate lateral movements.
- Material Selection: High-quality engineering chains are typically made from durable materials, such as alloy steel, that offer excellent tensile strength and resistance to fatigue. These material properties enable the chain to withstand lateral forces without deformation or failure.
- Clearances: The clearances between the chain components and the sprocket teeth are carefully engineered to ensure that the chain can flex and adjust to lateral forces without jamming or binding. Proper clearances also help reduce wear and noise during operation.
- Guidance Systems: In certain applications, additional guidance systems may be used to support the chain and maintain its alignment, especially when dealing with significant side loads. These guidance systems can include wear strips, guide rails, or other forms of lateral support.
It’s important to note that while engineering chains can handle some degree of side loads and lateral forces, excessive or prolonged lateral forces can lead to premature wear and reduced chain life. Therefore, it is crucial to select the appropriate chain size and design for the specific application and operating conditions to ensure optimal performance and longevity.
Regular maintenance, including proper lubrication and periodic inspection, is also essential to monitor chain wear and detect any signs of damage that may result from side loads or other external forces. By following proper maintenance practices, the engineering chain’s ability to handle side loads and lateral forces can be maximized, ensuring reliable and efficient power transmission in various industrial applications.
What are the different types of engineering chains available in the market?
Engineering chains come in various types, each designed to meet specific industrial needs and operating conditions. Here are some of the common types of engineering chains available in the market:
- Roller Chains: Roller chains are the most common type of engineering chain and consist of cylindrical rollers that engage with the sprocket teeth for smooth power transmission. They are widely used in industries like manufacturing, agriculture, and automotive.
- Drag Chains: Drag chains, also known as conveyor chains or slat chains, have flat, interlocking plates connected together. They are used in conveyor systems for material handling applications, especially in heavy-duty and abrasive environments.
- Hollow Pin Chains: Hollow pin chains feature hollow pins that allow for the insertion of cross rods or attachments, making them versatile for handling irregularly shaped loads or for use as a conveyor in specific industries.
- Double Pitch Chains: Double pitch chains have larger pitch distances between the links, resulting in lighter weight and lower cost. They are commonly used in low-speed and light-load applications.
- Leaf Chains: Leaf chains, also known as forklift chains, are used in lifting applications, such as forklift trucks and other material handling equipment.
- Side Bow Chains: Side bow chains have links with a curved or bent shape, allowing them to flex and bend laterally, making them suitable for curved or circular conveyor applications.
- Apron Chains: Apron chains are used in apron conveyors, typically found in the mining and cement industries, for transporting heavy and abrasive materials.
- Specialty Chains: There are various specialty chains available for specific industries and applications, such as escalator chains, agricultural chains, bottle conveyor chains, and more.
Each type of engineering chain has its own unique design and features to cater to specific requirements. The choice of chain type depends on factors like load capacity, speed, environmental conditions, and the application’s needs. It’s essential to select the appropriate chain type and ensure proper maintenance to achieve optimal performance and longevity in industrial operations.
editor by CX 2024-04-02
China factory Good Service Engineering Industrial Best Price Made in China Machinery Agricultural Chain with Attachment
Product Description
Good Service Engineering Industrial Best Price Made in China Machinery Agricultural Chain with Attachment
Product Description
1. Material: Alloy steel & Stainless steel
2. Surface treatment: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
3. Characteristic: Chain plate hole finally passed ball extrusion to ensure maximum fatigue resistance, parts of shot peening treatment makes the chain and the sleeve has a higher fatigue strength.
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Agricultural machine |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, best service, competitive price, fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
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Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy/Carbon Steel |
|---|---|
| Sample: | for Free |
| Transport Package: | Plastic Bag+Carton Box+Plywood Case |
| Specification: | S55K1, S62A2K1 |
| Trademark: | made-to-order |
| Origin: | China |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used for power transmission in automotive applications?
Yes, engineering chains can be used for power transmission in automotive applications. They are commonly employed in various automotive systems that require reliable and efficient power transfer. Here are some automotive applications where engineering chains are used:
- Timing Chains: In internal combustion engines, timing chains are critical for synchronizing the camshaft and crankshaft’s rotation. They ensure that the engine’s valves open and close at the precise time, optimizing engine performance and fuel efficiency.
- Drive Chains: Engineering chains are used in automotive drive systems, especially in older vehicles or specific applications where a chain drive is preferred over a belt or gear drive. Drive chains can be found in various components, such as transfer cases, rear-wheel-drive systems, and motorcycle drives.
- Steering System: In some automotive steering systems, engineering chains are used to transmit the rotational force from the steering wheel to the steering rack or gearbox, enabling vehicle control.
- Transfer Cases: In four-wheel-drive and all-wheel-drive systems, engineering chains are utilized in transfer cases to distribute power between the front and rear axles, allowing for better traction and handling on various terrains.
- Suspension Systems: Some automotive suspension systems incorporate engineering chains to support components like torsion bars or assist in adjusting suspension height in certain vehicles.
- Exhaust System: In exhaust gas recirculation (EGR) systems, engineering chains may be employed to control the flow of exhaust gases, helping to reduce emissions.
It is important to note that while engineering chains are suitable for certain automotive applications, modern vehicles often utilize other methods of power transmission, such as timing belts and gears, due to their quieter operation and reduced maintenance needs. The choice of power transmission method in automotive applications depends on factors like design requirements, space limitations, cost considerations, and desired performance characteristics.
Can engineering chains be used in marine or underwater applications?
Yes, engineering chains can be used in marine or underwater applications under certain conditions. However, several factors need to be considered to ensure their reliable performance and longevity in such environments:
1. Corrosion Resistance: Marine and underwater environments expose chains to the risk of corrosion due to saltwater exposure. Therefore, it’s crucial to select engineering chains made from corrosion-resistant materials such as stainless steel or special coatings to prevent rust and deterioration.
2. Sealing and Lubrication: Proper sealing and lubrication are essential to protect the chain’s internal components from water ingress and corrosion. Sealed or encapsulated chain designs with suitable lubricants can help maintain smooth operation even in wet conditions.
3. Material Selection: The choice of materials for the chain and sprockets should consider not only corrosion resistance but also the ability to withstand marine environments’ unique challenges, such as exposure to marine organisms, debris, and changing temperatures.
4. Load Capacity: Marine and underwater applications may involve heavy loads, so the engineering chain must be selected based on the specific load requirements to ensure safe and reliable operation.
5. Water Depth and Pressure: The depth of the underwater application and the resulting pressure can affect the chain’s performance. Special considerations may be necessary for deep-sea applications to withstand higher pressures.
6. Environmental Regulations: Depending on the location, there may be specific environmental regulations regarding the materials used in marine applications to prevent pollution and protect marine life.
7. Maintenance and Inspection: Regular maintenance and inspection are critical for identifying and addressing any signs of wear, corrosion, or damage in the engineering chain. Timely maintenance can extend the chain’s lifespan and ensure safe operation.
Overall, with proper material selection, sealing, lubrication, and maintenance, engineering chains can be used effectively in marine or underwater applications, providing reliable power transmission and motion control in these challenging environments.
Can engineering chains be used in corrosive or harsh environments?
Yes, engineering chains can be designed and manufactured to withstand corrosive or harsh environments. When operating in such conditions, it is crucial to select the appropriate materials and coatings for the chain to ensure its durability and performance. Here are some considerations for using engineering chains in corrosive or harsh environments:
1. Material Selection: Choose materials that have high corrosion resistance, such as stainless steel or nickel-plated chains. These materials can withstand exposure to moisture, chemicals, and other corrosive agents.
2. Coatings and Surface Treatments: Applying specialized coatings or surface treatments to the chain can further enhance its corrosion resistance. Common coatings include zinc plating, chromate conversion coating, and polymer coatings.
3. Sealed Joints: Opt for engineering chains with sealed joints or special seals to protect the internal components from contaminants and moisture, reducing the risk of corrosion.
4. Environmental Ratings: Some engineering chains may come with specific environmental ratings that indicate their suitability for certain conditions. Check these ratings to ensure the chain is appropriate for the intended environment.
5. Regular Maintenance: Even with corrosion-resistant materials and coatings, regular maintenance is essential. Keep the chain clean, lubricated, and free from debris to prevent corrosion and premature wear.
6. Compatibility with Other Components: Ensure that all components in the chain system, such as sprockets and bearings, are also suitable for use in corrosive environments.
7. Temperature Considerations: Take into account the operating temperature range of the environment. Some materials may perform differently at extreme temperatures, affecting the chain’s overall performance.
8. Chemical Exposure: If the chain will be exposed to specific chemicals or substances, verify that the chosen materials and coatings are resistant to those chemicals.
By carefully selecting the right materials, coatings, and design features, engineering chains can effectively handle corrosive or harsh environments, maintaining their functionality and longevity in challenging industrial applications.
editor by CX 2024-03-28
China Best Sales OEM Agricultural Machinery Engineering Metallurgy Industrial Transmission Conveyor Roller Chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
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FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
4) OEM/ODM are both available.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be repaired or must they be completely replaced?
Unlike some other components, engineering chains are generally not designed to be repaired. Once an engineering chain shows signs of wear, damage, or elongation, it is recommended to replace the entire chain rather than attempting repairs. Here are the reasons why engineering chains are typically replaced instead of repaired:
1. Safety Concerns: Engineering chains are critical components in industrial applications, often responsible for transmitting high loads and operating at high speeds. If a chain fails due to a repair that was not performed correctly, it can lead to serious safety hazards and potential accidents.
2. Complex Design: Engineering chains have a complex design with various components, including pins, rollers, bushings, and plates. Repairing these components and restoring them to their original specifications is difficult and may not guarantee the same level of performance and reliability as a new chain.
3. Cost-Effectiveness: In many cases, repairing an engineering chain can be more costly and time-consuming than simply replacing it. Additionally, a repaired chain may have a shorter service life, leading to more frequent replacements in the future.
4. System Integrity: Engineering chains work as part of a larger system, engaging with sprockets and other components. If a repaired chain does not fit perfectly within the system, it can cause misalignment, premature wear, and reduced performance.
5. Manufacturer Recommendations: Chain manufacturers usually recommend replacing the entire chain when it shows signs of wear or elongation. Following these recommendations ensures that the system operates as intended and maintains its reliability.
Considering the critical role of engineering chains in various industrial applications, it is best to prioritize safety, reliability, and system performance by replacing worn or damaged chains with new ones. Regular maintenance, proper lubrication, and timely replacements will help extend the service life of the engineering chains and contribute to the overall efficiency of the machinery and equipment.
What are the benefits of using an engineering chain in material handling systems?
An engineering chain offers several advantages when used in material handling systems, making it a popular choice for various industrial applications:
1. High Strength and Durability: Engineering chains are designed to withstand heavy loads and offer high tensile strength, making them ideal for material handling tasks that involve transporting heavy or bulky items.
2. Reliable Power Transmission: Engineering chains provide a reliable means of power transmission, ensuring smooth and efficient movement of materials within the handling system.
3. Versatility: These chains are available in various configurations and sizes, allowing for customization to fit different material handling equipment and conveyor systems.
4. Flexibility: Engineering chains can be used in both straight-line and curved conveyor systems, offering flexibility in designing material flow paths.
5. Low Maintenance: When properly lubricated and maintained, engineering chains have a long service life with minimal maintenance requirements, reducing downtime and overall operating costs.
6. Corrosion Resistance: For material handling systems operating in harsh environments, corrosion-resistant engineering chains, such as stainless steel chains, can be used to prevent degradation and ensure longevity.
7. Wide Range of Applications: Engineering chains are suitable for a wide range of material handling applications, including manufacturing, warehousing, distribution centers, and more.
8. Precise Control: These chains offer precise control over the movement of materials, enabling accurate positioning and synchronization in automated material handling systems.
9. Reduced Noise and Vibration: Engineering chains are designed to operate quietly and with minimal vibration, contributing to a more comfortable and quieter working environment.
10. Safety: The reliability and strength of engineering chains enhance the safety of material handling operations, reducing the risk of chain failure and related accidents.
Overall, the use of engineering chains in material handling systems ensures efficient and dependable movement of goods and materials, contributing to increased productivity, reduced downtime, and improved safety in industrial environments.
How does an engineering chain differ from a standard roller chain?
Engineering chains and standard roller chains share similarities in terms of their basic design, consisting of interconnected links that engage with sprockets for power transmission. However, there are key differences between the two types of chains:
- Application: Standard roller chains, also known as transmission chains, are primarily used for power transmission in industrial applications. They are commonly found in machinery, automotive, and other power transmission systems. On the other hand, engineering chains have a broader range of applications and are specifically designed for various industrial uses beyond pure power transmission.
- Design and Construction: Engineering chains are available in different configurations and materials to meet specific industrial needs. They come in various types like drag chains, apron chains, leaf chains, and more, each tailored for a particular application, such as material handling, lifting, or conveying. Standard roller chains have a more standardized design with cylindrical rollers, providing smooth motion in power transmission applications.
- Attachments: Engineering chains often feature attachments or extended pins that allow for the connection of specialized components or accessories. These attachments can be used for carrying loads, attaching products, or facilitating specific tasks in industrial processes. Standard roller chains, on the other hand, typically do not come with attachments.
- Load Capacity: Engineering chains are designed to handle a wide range of loads, including heavy loads, abrasive materials, and harsh environmental conditions. They are built to withstand the demands of rugged industrial settings. Standard roller chains are suitable for general power transmission applications and may not be as robust as engineering chains in challenging environments.
- Specialty Chains: Engineering chains include various specialty chains that cater to specific industries and applications, such as mining, agriculture, escalators, and more. Standard roller chains do not have the same diversity of specialized variants.
In summary, engineering chains are more versatile and adaptable, tailored to a broader range of industrial applications beyond power transmission. They offer a wider variety of designs, materials, and attachments to suit specific needs, making them suitable for demanding and specialized tasks in various industries.
editor by CX 2023-12-08